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Distribution Management: Process, Systems, & Benefits

Distribution Inventory management Logistics Warehouse management
7 minute
Oliver Munro blog profile picture

by Oliver Munro

Posted 07/10/2024

distribution manager moving goods

If you're looking to optimise your distribution process and gain insights into effective distribution management, you've come to the right place. In today's fast-paced market, businesses face numerous challenges in delivering products efficiently and cost-effectively. 

This article will provide comprehensive information on the types of distribution management available, its systems, advantages, and strategies to overcome common challenges.

What is distribution management?

Distribution management involves overseeing the movement of goods from suppliers or manufacturers to end-users. This process encompasses everything from warehousing and inventory management to transportation, logistics, and product final delivery. Companies use distribution management to ensure products are delivered on time, in the right quantity, at optimal cost.

Distribution management helps improve customer satisfaction by reducing delivery times, managing large volumes of products, and optimising supply chain operations. For example, an eCommerce business needs robust distribution to manage order fulfilment, track shipments, and manage returns effectively.

distribution management

The 4 channels of distribution management

Distribution management is especially prevalent across four main industries:

1.     Wholesale. Distribution management in wholesale involves handling large quantities of goods, optimising bulk shipping processes, and managing relationships with retailers.

2.     Retail. For retail, distribution management focuses on ensuring shelves are stocked, stores receive timely deliveries, and inventory turnover is high.

3.     Distribution. This channel deals with intermediaries who manage logistics between manufacturers and retailers, ensuring a smooth and efficient transfer of goods.

4.     eCommerce. Involves managing online orders, optimising warehousing, handling returns and ensuring quick and accurate deliveries to individual customers.

Advantages of distribution management

Distribution management is a vital process for ensuring goods get shipped out and arrive on time while keeping associated costs as low as possible.

Six key benefits of effective distribution management:

·        Improved customer satisfaction. Efficient distribution management ensures timely delivery, crucial for maintaining high levels of customer satisfaction and loyalty.

·        Cost reduction. By optimising inventory levels and transportation routes, you can significantly reduce overall costs associated with logistics and warehousing.

·        Enhanced transparency. Distribution management software provides detailed tracking and reporting, it gives you greater visibility into your supply chain and enables better decision-making.

·        Inventory optimisation. Effective distribution management helps maintain optimal inventory levels, reducing the risk of overstocking or stockouts.

·        Increased efficiency. Streamlining processes in distribution logistics leads to increased operational efficiency and productivity.

·        Speed to market. By reducing lead times, you can get your products to market faster, staying ahead of competitors.

·        Scalability. Proper distribution management allows you to scale operations smoothly as demand increases.

What is a distribution management system?

A distribution management system is a software solution designed to streamline distribution operations. Distribution management software saves you time by automating vital order processing, inventory management, and transportation scheduling tasks. 

Businesses that manage extensive distribution channels or have high-volume shipping needs benefit greatly from distribution management software, which can improve accuracy and efficiency while reducing manual labour.

Types of distribution management software:

·        Warehouse Management System (WMS): Manages daily operations in a warehouse, including inventory tracking and order fulfilment.

·        Transportation Management System (TMS): Optimises transportation routes and schedules, reducing costs and improving delivery times.

·        Enterprise Resource Planning (ERP): Integrates all facets of the business, including distribution, into a unified system.

·        Order Management System (OMS): Tracks and fulfils customer orders efficiently and accurately.

distribution management systems

The benefits of having a distribution management system include improved inventory control, enhanced customer service, better demand forecasting, and integration with other enterprise systems.

Distribution management challenges

While distribution management is important for many business types, it’s not always easy to master. Let’s take a look at some of the key distribution management challenges – and solutions for overcoming them.

Poor inventory control

Inventory mismanagement can lead to stockouts or overstocking, both of which have financial and customer service repercussions.

Strategies:

  • Implement real-time inventory tracking systems to monitor stock levels accurately
  • Utilise demand forecasting tools to predict sales trends and adjust inventory accordingly
  • Adopt just-in-time inventory practices to minimise overstocking while ensuring availability.

High logistics costs

Rising transportation and warehousing costs can significantly affect profit margins if not managed efficiently.

Strategies:

  • Optimise transportation routes using route planning software to reduce fuel consumption and travel time
  • Consolidate shipments to take advantage of bulk shipping rates
  • Negotiate with multiple carriers to secure the best possible rates for transportation and warehousing.

Technology integration

Difficulty in integrating various technology platforms can hinder overall distribution efficiency and visibility.

Strategies:

  • Choose scalable and compatible technology platforms that can be easily integrated into existing systems
  • Invest in training programs to ensure staff are proficient in using new technologies
  • Employ a centralised management system to oversee and streamline different technology solutions.

Demand forecasting

Inaccurate demand forecasts can lead to imbalanced inventory levels, affecting sales and profitability.

Strategies:

  • Use advanced predictive analytics and machine learning algorithms to improve forecasting accuracy
  • Regularly review and adjust forecasting models based on market trends and historical data
  • Collaborate closely with sales and marketing teams to align forecasts with promotional activities and market conditions.

Supply chain disruptions

Disruptions in the supply chain can cause delays and impact customer satisfaction.

Strategies:

  • Develop a risk management plan that includes alternative suppliers and emergency protocols
  • Maintain safety stock levels to buffer against unexpected disruptions
  • Use supply chain visibility tools to monitor the entire supply chain in real time and react swiftly to issues.

Regulatory compliance

Navigating complex regulations and ensuring compliance can be daunting and time-consuming.

Strategies:

  • Stay updated on industry regulations and compliance requirements through regular training and consultation with experts
  • Implement compliance management software to track and document regulatory adherence
  • Designate a compliance officer or team responsible for ensuring all processes meet legal standards.

The role of a distribution manager

A distribution manager oversees your supply chain operations, from warehousing to transportation and final delivery. 

Common tasks in the daily role of a distribution manager include:

  • Inventory management: Maintaining optimal inventory levels to meet customer demand while minimising costs.
  • Logistics and transportation coordination: Coordinating logistics and transportation to ensure efficient and timely delivery of goods.
  • Process improvement and optimisation: Analysing and improving distribution processes to enhance efficiency and effectiveness.
  • Negotiation: Negotiating effectively with suppliers and transportation providers to secure favourable terms and conditions.
  • Leadership and team management: Leading and managing a team, ensuring clear communication and high performance.

5 strategies to improve distribution management

distribution management strategies

Implement advanced software

Leverage advanced distribution management to streamline processes and enhance visibility. Modern software solutions can rationalise processes, from order management to transportation scheduling, while providing comprehensive visibility into every aspect of the distribution chain.

By implementing cutting-edge distribution management software, you can streamline your operations and gain a competitive edge in the market.

Optimise transportation routes

Use route optimisation tools to reduce transportation costs and improve delivery times.

 

Tools for route optimisation

 

Example

Features

Benefit

Route planning software

Route4Me, 

OptimoRoute

Automated route planning, real-time traffic updates, and route adjustments

Streamlines the entire route planning process, saving time and reducing costs

Telematics systems

Fleet Complete, Teletrac Navman

 

Provides real-time tracking of vehicle locations and driver behaviour

Enhances fleet management and ensures routes are followed as planned.

Geographic information systems

 

ArcGIS, QGIS

Advanced spatial analysis, mapping, and data visualisation.

Allows for in-depth route analysis and optimisation

Mobile applications

Google Maps for Business, Waze

Real-time navigation, traffic updates, and alternative route suggestions

Provides drivers with up-to-date information to avoid delays

Optimisation algorithms

Genetic Algorithms, Ant Colony Optimisation

Uses complex algorithms to find the most efficient routes

Solves large route optimisation problems quickly and effectively

Enhance demand forecasting

Employ predictive analytics for more accurate demand forecasting and better inventory management.

 

Tools and software for predictive analytics

 

Example

Features

Benefit

Data collection and integration

 

Forecasting software: Tools like Unleashed Advanced Inventory Management (AIM), Oracle Demantra, and IBM SPSS.

 

Data visualisation tools: Use software like Tableau, Power BI, or QlikView to visualise data trends and insights.

 

Machine learning platforms: Platforms such as TensorFlow, Scikit-Learn, or Amazon SageMaker for building and deploying predictive models.

 

Inventory optimisation

 

Inventory levels: Use predictive analytics to determine optimal inventory levels, reducing stockouts and overstock situations.

 

Replenishment strategies: Implement replenishment algorithms that trigger automatic reordering based on predictive demand insights.

 

Safety stock calculation: Calculate safety stock levels using predictive models to ensure a buffer against demand variability.

 

Performance monitoring and adjustment

Tracking metrics: Monitor key performance indicators (KPIs) such as forecast accuracy, inventory turnover rate, and service levels.

 

Continuous improvement: Regularly review and refine predictive models based on performance data to enhance accuracy over time.

 

 

Improve supplier relationships

Strengthening relationships with suppliers and maintaining regular communication is essential for addressing any concerns promptly and collaboratively. Engaging in collaborative forecasting and planning can help reduce stockouts and overstock situations by working together on demand forecasting and inventory planning.

Moving beyond short-term transactional relationships and building long-term partnerships fosters trust and mutual growth. Flexibility in terms of order volumes and delivery schedules, coupled with support during peak times or unforeseen challenges, enables better supplier management. Integrating technology platforms streamlines order processing, tracking, and information sharing, enhancing coordination and visibility.

Invest in employee training

Regularly train staff on best practices and modern technologies to improve overall efficiency. Regular training ensures that staff are up to date with the latest industry trends and technologies, enabling them to perform their tasks more efficiently.

With continuous learning, employees are equipped to adapt to changes and challenges in the distribution landscape, enhancing overall operational agility. Training initiatives can streamline processes and eliminate inefficiencies, leading to higher productivity levels across the distribution network.

How inventory software helps with distribution management

Cloud-based inventory software provides a centralised platform for real-time inventory tracking, automates order processing, and offers advanced analytics, to augment your distribution management process. Benefits include improved accuracy, faster order fulfilment, and better decision-making capabilities.

Are you ready to take your distribution management to the next level? Try Unleashed for distributors today.

Oliver Munro blog profile picture

By Oliver Munro

Article by Oliver Munro in collaboration with our team of specialists. Oliver's background is in inventory management and content marketing. He's visited over 50 countries, lived aboard a circus ship, and once completed a Sudoku in under 3 minutes (allegedly).